API CGMP Deviations at Ali Pharmaceutical
A 9/26-10/3/22 FDA inspection at Ali Pharmaceutical Manufacturing in Omaha, NE, found significant deviations from current good manufacturing practice (CGMP) regulations for active pharmaceutical ingredients (API). A just-released 3/30 Warning Letter says specific deviations were:
- failing to demonstrate that the firm’s manufacturing process can reproducibly manufacture an intermediate and API meeting its predetermined quality attributes;
- failing to establish and follow written procedures for investigating critical deviations or the failure of intermediates and API lots to meet specifications; and
- failing to ensure that API lots meet specifications before blending with other lots.
The letter also says Ali lacks an ongoing program for monitoring process control to ensure stable manufacturing operations and consistent drug quality, has an inadequate quality system, and did not properly address out-of-specification test results.
FDA reminds Ali that it considers contractors, such as contracted laboratories, as extensions of the manufacturer’s facility and says it is “essential that you understand your responsibility to operate in full compliance with CGMP and that you inform all your customers of any out-of-specification results or significant problems encountered during the testing of these drugs.”
The letter says the agency strongly recommends that Ali engage a qualified consultant to assist it in meeting CGMP requirements.
Ali was told to correct the deviations promptly and to respond with a list of specific actions it has taken to correct the deviations and prevent their recurrence, with a schedule for completing the corrections.