CGMP Violations Found in Sun Inspection
A 9/8-9/19/14 FDA inspection at the Sun Pharmaceuticals drug manufacturing facility in Gujarat, India, found significant violations of current good manufacturing practice (CGMP) regulations for finished pharmaceuticals, according to a 12/17/15 Warning Letter. Specific violations identified by the investigators included:
failing to establish and follow appropriate written procedures that are designed to prevent microbiological contamination of drug products purporting to be sterile, including validation of all aseptic and sterilization processes; failing to maintain floors, walls, and ceilings of smooth, hard surfaces that are easily cleanable in aseptic processing areas; failing to thoroughly investigate any unexplained discrepancy or failure of a batch or any of its components to meet any of its specifications, whether or not the batch has already been distributed; failing to establish and document the accuracy, sensitivity, specificity, and reproducibility of the firm’s test methods; failing to routinely calibrate, inspect, or check according to a written program designed to assure proper performance and to maintain adequate written records of calibration checks and inspections of automatic, mechanical, or electronic equipment, including computers, used in the manufacture, processing, packing, and holding of a drug product; and failing to establish appropriate controls over computers and related systems to assure that changes in master production and control records or other records are instituted only by authorized personnel.
The letter says that the firm’s responses to the inspection observations lacked sufficient corrective actions. “These examples are serious CGMP violations,” it says. “Your quality system does not ensure the quality, safety, and effectiveness of your drug products. It is essential that executive management systematically improve their oversight of manufacturing quality to ensure sustainable quality assurance. We acknowledge your commitment to work with a third-party consultant to conduct a comprehensive assessment of your firm’s manufacturing, laboratory, and quality operations. However, it is your responsibility to ensure that the third-party audit includes a full evaluation of your systems, operations, procedures, and documentation practices, and that you implement appropriate changes in response.”
Sun was told to respond with a list of specific steps taken to correct and prevent the recurrence of violations, with a timetable for completion.