FDA Flags Manufacturing/Quality Lapses at Ipca’s India API Plant

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FDA has cited Ipca Laboratories over multiple manufacturing and quality deficiencies following an inspection of the company’s active pharmaceutical ingredient (API) facility in India, according to a just-posted inspection report issued in December. FDA investigators inspected the facility in Palghar, Maharashtra, and documented three significant observations that raise concerns related to facility maintenance, analytical method validation, and controls to prevent cross-contamination during manufacturing campaigns.

In its first observation, FDA said buildings and facilities used to manufacture APIs were not adequately maintained to facilitate cleaning and minimize the risk of contamination. Inspectors reported peeling and missing paint on the ceiling of a clean room used for open processing of APIs destined for the U.S. market. Agency investigators also identified more than 20 cracks in the walls and ceiling of a weighing and packing room housing major production equipment.

FDA’s second observation focused on deficiencies in the verification of analytical test methods used to assess organic impurities. Investigators found that Ipca had not demonstrated that its high-performance liquid chromatography methods could generate reproducible and accurate results across an established column temperature range. FDA noted that quality control personnel acknowledged that slight changes in column temperature could affect retention times and potentially impact analytical results. Despite this risk, the firm failed to provide scientific data from controlled studies to support the suitability of the temperature range used during testing of U.S. batches, FDA said.

In a third observation, FDA cited inadequate controls to minimize the carryover of residual materials between successive batches of the same intermediate or API. The agency said Ipca’s cleaning validation procedures require more rigorous cleaning after a defined number of batches but do not establish a maximum campaign length in terms of days. FDA noted that the firm conducted extended manufacturing campaigns for certain APIs without providing scientific justification demonstrating that residual materials would not carry over between batches over that time period. FDA also said the company failed to produce data from controlled studies to support its cleaning practices for prolonged campaigns.

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