FDAers Boost Viral Clearance in Continuous Manufacturing

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FDA says CDER researchers have found three process steps to be important for promoting viral clearance during continuous manufacturing of therapeutic proteins. The researchers’ work follows their work to better understand how to remove viral particles during batch manufacturing of protein biologics using chromatographic, chemical inactivation, and filtration steps. An online post says continuous manufacturing is the next step in the evolution of therapeutic protein manufacturing and promises to increase efficiency through the immediate capture and purification of the target protein as it is produced in the bioreactor.

The three process steps identified by the researchers are capture chromatography, viral inactivation, and viral filtration.

The post says the integration of production and purification allows for shorter processing times, reduced manual intervention, and a reduction in facility size through the use of smaller tanks, bioreactors, and columns.

“Despite these advantages,” FDA says, “the individual unit operations as well as their connecting interfaces are different from those for batch mode processing, creating unique challenges in how viral safety and other risk-based approaches will be assured. CDER researchers collaborate with external stakeholders to investigate these unique challenges and their impact on viral safety.”

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