Lonza Cited Over Manufacturing, Quality Control at Swiss Plant
FDA cited multiple manufacturing and quality control concerns at a Swiss drug substance facility operated by Lonza Group, following an inspection in late 2025, according to a just-posted agency inspection report. The findings, detailed in a highly redacted Form 483 issued to the company’s Visp site, identify deficiencies in process controls, testing procedures, and equipment maintenance at the biologics manufacturing plant.
Among the observations, FDA investigators said the company applied inconsistent shelf-life specifications to drug substance batches compared with approved or documented standards.
Inspectors also flagged concerns with an integrity testing procedure used in manufacturing, noting it did not follow vendor recommendations and contained discrepancies between standard operating procedures and execution instructions. These inconsistencies included differences in test setup, timing parameters, and acceptance criteria — raising questions about the reliability of test results.
FDA also cited inadequate control of process parameters during manufacturing, including deviations in critical process parameters during both qualification and commercial batches.
Some batches showed out-of-specification or borderline analytical results at release, including assay values falling below established limits. Investigators noted excursions beyond validated operating ranges during key production steps, suggesting gaps in process control and monitoring.
Additionally, the agency raised issues with equipment lifecycle management, stating that certain critical components used in manufacturing were not adequately tracked, maintained, or replaced. In one instance, inspectors observed potential contamination or foreign material impacting an integrity test during the inspection, with unclear implications for product quality. Other equipment used in sealing drug substance containers lacked unique identification numbers and was not subject to routine calibration.