QS Violations at BD Manufacturing Facility
A 5/16-8/1 FDA inspection at the Becton Dickinson manufacturing facility at Franklin, WI, found Quality System Regulation violations in the manufacture of a pre-filled heparin lock flush syringe and pre-filled 0.9% sodium chloride lock flush syringe. A 9/14 Warning Letter says specific violations were:
- failing to adequately establish procedures to control environmental conditions;
- failing to adequately establish procedures to prevent contamination of equipment or product by substances that may have an adverse effect on product quality;
- failing to adequately establish and maintain procedures to identify valid statistical techniques required for establishing, controlling, and verifying the acceptability of process capability and product characteristics;
- failing to adequately validate a process whose results cannot be fully verified by subsequent inspection based on established procedure; and
- failing to monitor production processes to ensure that a device conforms to its specifications.
The company was told to respond with a list of specific steps taken to correct the violations and prevent their recurrence, with documentation of each action, and a timetable for completion.