QS Violations at Orchid Orthopedic

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A 2/4-2/15 FDA inspection at Orchid Orthopedic Solutions, Farmington Hills, MI, found Quality System Regulation violations in the firm’s work as a medical device manufacturer specializing in applying coatings to orthopedic implants that promote bone ingrowth. A 5/13 Warning Letter says the specific violations were: 

  •          failing to establish and maintain procedures to control product that does not conform to specified requirements;
  •          failing to establish and maintain procedures for monitoring and control of process parameters for validated processes to ensure that the specified requirements continue to be met;
  •          failing to establish and maintain procedures for implementing corrective and preventive action;
  •          failing to adequately validate a process whose results cannot be fully verified by subsequent inspection and test;
  •          failing to establish procedures for receiving, reviewing, and evaluating complaints by a formally designated unit; and
  •          failing to adequately establish processes for quality audits.

Orchid was told to respond with a list of specific steps taken to correct the violations and prevent those or similar violations from occurring in the future, with documentation of the corrections and/or corrective actions, and a timetable for completion.

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